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MARINE COMPRESSED
GAS OXYGEN REGULATOR OPERATING INSTRUCTIONS AND SAFETY GUIDE |
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BEFORE OPERATING
YOUR OXYGEN REGULATOR,
PLEASE READ THESE INSTRUCTIONS |
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The
KeepAlive
Oxygen Regulator has been designed to provide a constant flow of oxygen from the cylinder, directly to the oxygen diffuser. To increase the oxygen flow, turn the selector knob from "0" to a desired setting. Each oxygen regulator is equipped with an internal pressure relief valve that will prevent over-pressurization of the regulator. The KeepAlive Oxygen Regulator is specifically designed for industrial oxygen service only. Use of this regulator for gases other than compressed industrial oxygen up to 2500 PSIG, is prohibited, and any user must assume all liabilities and consequences.
NOT FOR MEDICAL USE!
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SPECIFICATIONS |
Operating Pressure
500 to 2500PSIG
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Outlet Pressure: 50 PSI
Selectable Outlet: Flow 0 to 9
LPM Settings: OFF, 1/32, 1/16, ⅛,
1/4, ½, 3/4, 1, 1 1/2, 2, and 4 liters
per minute. |
Inlet Configuration: CGA 540 Nut and Nipple
Outlet Configuration: Barbed Outlet for direct attachment of
tubing.
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MAINTENANCE AND
CARE
Wipe down with a clean, soft cloth. If contaminated, the regulator should be taken out of service immediately. At a minimum this oxygen regulator should be inspected and tested to your state's regulations and guidelines, and more often if required to ensure safety.
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CONNECTION
GUIDELINES
Never stand in
front of a cylinder outlet or regulator when operating the
cylinder valve. Remove the two protective covers from the 540
Valve Nipple and the Hose Barb before attempting to connect to a
cylinder. DO NOT REMOVE THE 5/8" DIAMETER DUST COVER FROM THE SIDE OF THE REGULATOR NEXT TO THE HOSE
BARB. IT IS THERE TO HELP PREVENT CONTAMINATION. REFER TO THE
SAFETY TIPS AND WARNINGS BEFORE PROCEEDING FURTHER. Be sure
to properly inspect both the cylinder and regulator for any signs
of grease and oil. If grease or oil is suspected or found, do not
use this device. |
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SAFETY TIPS AND WARNINGS |
| 1.
Never use oil or grease with this oxygen regulator.
2. Never use oxygen around or near
an open flame.
3. Never smoke in an area where
oxygen is in use.
4. Never use oxygen near boat
bilges or where gasoline fumes may be present.
5. Never use industrial oxygen
from a cylinder without reducing the pressure through a regulator
intended for that specific gas.
6. Never force connections that
do not fit properly. |
7.
Never permit gases to suddenly enter a regulator.
8. Refill cylinders slowly to prevent
excessive heat build-up and possible damage to cylinders.
9. Keep out of reach of
children.
10. Always be sure that all
fittings and threads are matched and properly for the gas
intended.
11. Never use oxygen as a
pressure source to clear an obstructed line or to operate
pneumatic tools.
12. Always keep the oxygen
cylinder secured. |
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Do not use organic-based thread
sealant on any part of this regulator. This oxygen regulator is
equipped with an internal relief valve designed to relieve excess
pressure should the regulator malfunction. This relief valve is
designed to operate only as a means of a warning signal. Should a
malfunction occur, turn off the cylinder valve immediately and
disconnect the regulator. Do not attempt to operate the oxygen
regulator, unless you are properly trained. |
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CAUTION: Oxygen is a
non-flammable gas, however, the presence of oxygen will
drastically increase the rate of heat and combustion. Inspect for
traces of oil, grease or any other type of contamination, or
connection damage before operating. Failure to comply with these
safety precautions can result in personal injury or property
damage. Do not proceed to use until all equipment and components
are correct for safe oxygen use. |
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CONNECTING A CGA
540 NUT AND NIPPLE INLET
1. Check to be sure
that the valve on the cylinder is off.
2. In a clockwise direction, thread the regulator inlet nut onto
the cylinder valve.
3. Tighten the inlet nut on the regulator by hand to the cylinder. |
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OPENING/CLOSING
THE CYLINDER VALVE
1. Before turning
on the oxygen cylinder valve, check to be sure that the regulator
is in the "0" position.
2. Stand behind the cylinder so that the cylinder is between you
and the regulator. Remember: Never stand in front of a cylinder
outlet or regulator when opening the cylinder valve.
3. Begin turning the cylinder valve counter-clockwise
VERY SLOWLY to open the valve.
4. If you suspect a leak, turn the cylinder valve off and relieve the pressure by turning the flow selector knob clockwise and wait for the oxygen flow to stop. Then, turn the regulator off by turning the selector knob to the "0" position. Remove the regulator from the cylinder. Call your
KeepAlive
Dealer. |
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WARRANTY AND
REPAIR SERVICE
KeepAlive
warrants
that the manufactured components of the product furnished
hereunder shall be free from defects in material and workmanship
for a period of six (6) months from the date of purchase. This
warranty does not cover failure resulting from immersion,
contamination, accidental damage, misuse or operation not in
accordance with the instructions provided. To keep this warranty
in effect, all repairs must be performed by
KeepAlive.
This warranty is null
and void if unauthorized repairs are attempted or performed. After
receipt of product,
KeepAlive
will evaluate and determine
whether or not the repair is covered by warranty. For repair
service of any kind, you must first call for a return materials
authorization (RMA). This RMA # must appear on the outside of the
box. Any shipment received without an RMA on the outside will be
refused. You should enclose a description. of the problem. Repairs
are subject to a flat labor rate per regulator. Returns are
subject to a 20% restocking fee. Returns are not accepted after 30
days from date of purchase or if product has been used. |
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LIMITED-LIFETIME
REPLACEMENT WARRANTY
Because or the
harsh unforeseen conditions that the
KeepAlive
Oxygen Regulator may be subjected to, the regulator
is also covered by a limited-lifetime warranty. If a problem is
found at any time and caused by any reason including, but not
limited to, accidental damage and contamination, return the
regulator to KeepAlive
and receive a new replacement KeepAlive Oxygen Regulator for $75.00 plus
shipping. To qualify, all regulator parts must be included with
the regulator and the the serial number must be legible. This
warranty is non-transferable and is assigned to original purchaser
only.
You must first call
KeepAlive
at 1-727-841-0407 and give the customer service representative a
valid credit card number and obtain a Replacement Regulator
Authorization Number (RRA). This RRA number must appear on the
outside of the box containing the returned regulator. Any
shipments received without an RRA number will be refused. A new
replacement
KeepAlive Oxygen Regulator will be shipped out the
next business day.
UNDER NO CIRCUMSTANCES SHOULD ANY REPAIRS, OR REPLACEMENT OF ANY
PARTS BE PERFORMED BY ANYONE EXCEPT
KeepAlive. |
